H + S Packaging Machinery
Packaging Machinery
Eco-Edge 510 S Automatic carton edging machine
The Eco Edge 510s is a constant motion machine. Skillet cartons are removed from the feed magazine by friction belts to the blade application station via a vacuum assisted transfer -positioning conveyor. The blade material is indexed at a right angle and taken from a reel that is advanced by pneumatic drawing rollers, then cut to pre selected dimension by means of a toothed upper and lower die arrangement.
In a single cutting action the blade material is placed onto the carton blank, the carrier foil of the blade material is re-wound by a servo driven spindle.
Positioning in the running direction of the skillet is carried out electronically. Following placement of the serrated blade the carton is transported to a stacking delivery tray.
The Eco–Edge system allows a variety of blade materials and tooth profiles,
Material widths range between 250mm and 450mm in roll lengths of 250 metres.
Heiber + Schroder packaging machines deliver the ideal combination of perfect ray forming, superb productivity and unbeatable ease of use.
- For small productions runs and numerous changeovers, the CE-1000 folding paper machine is ideal.
- For long production runs, model CE-1560 folding paper machine is recommended.
Each paper folding machine gives you the opportunity to create a wide range of products, while our optional equipment means you can diversify into specialty markets or produce standard products with even more efficiency.
The CE-1000 Packaging Machine
Products commonly run but not limited to on a CE-1000 are nacho trays, French Fry Trays, Clam Shells, Chinese Boxes, Popcorn Trays, and trays with lids. Also known as 4-point trays with glue flaps inside / outside , 6-point trays, leak prove tray (web corners) and 8-point trays.
Technical Highlights of the folding paper machine:
- 1 to 4 lane production
- Choice of glue application systems of rotary stencil or bottom/top mounted glue guns
-unlimited flexibility - Processor Controlled Blank Feeder with teach-in function
-quick and easy setup using a single blank - Flexible towers with unique spindle adjustment
-quick set up and fine tuning on the fly - Fixed towers
-shorter changeovers and reduced waste - Perfect, servo motor, pusher motion, ready programmed for various tray styles and formats.
-higher output, better product quality and reduced waste - Setup Data Storage
Feeding Station
Timed belt feeder with stack lifters, well proven, most sold feeder principle in the world, combined with electronic control for set-up with teach-in-function. No cams required, no dimensions required. Set-up for timing and feed length of the folding paper machine in within less than a minute.
Chain Conveyor Unit
4 conveyor chains adjustable in running and cross direction. The chains run in plastic guides. The top guide bars can be lifted together.
Gluing Station
The standard gluing application comprises 6 chamber gluing discs with 4 normal and 2 double-width glue pots and bottles. The bottle is placed to maintain a constant glue level automatically. The glue quantity is metered by a small easy to handle thump wheel.
Alternatively or in addition, a jet glue system with 2 or 4 glue nozzles per lane is available:
- Working from the top:
For 4 corner chips scoops the upper glue guns are moved in lateral direction symmetrically on an oscillating shaft to create the correct conical glue lap pattern. This version provides 2 nozzles per lane. - Or working from underneath:
For clam shell style. This version provides 4 nozzles per lane. If one or more blanks fail to arrive, the machine stops automatically.
Packaging Machinery Forming station
Leaving the chain station, the blanks are controlled by top and bottom belts for accelerated transportation to the forming tower. The standard forming tower comprises the equipment for the majority of standard trays, except for the individual forming blocks of the folding paper machine.
Heiber + Schroder folding paper machines deliver the ideal combination of perfect ray forming, superb productivity and unbeatable ease of use.
The CE-1560 is ideal for large production runs. With a batch counter and separating unit will keep operators limited.
Products commonly run but not limited to on CE-1560 folding paper machines are nacho trays, French Fry Trays, Clam Shells, Chinese Boxes, Popcorn Trays, and trays with lids. Also known as 4-point trays with glue flaps inside / outside , 6-point trays, leak prove tray (web corners) and 8-point trays.
Technical Highlights of the folding paper machines:
- 1 to 6 lane production
- Glue application systems of bottom/top mounted glue guns with combination of oscillation of glue guns.
-unlimited flexibility - Processor Controlled Blank Feeder with teach-in function
-quick and easy setup using a single blank - Fixed towers
-shorter changeovers and reduced waste - Perfect, servo motor, pusher motion, ready programmed for various tray styles and formats.
-higher output, better product quality and reduced waste - Setup Data Storage
High Performance CE 1560 Packaging Machinery
Description
Feeding Station
The CE 1560 folding paper machine is equipped with a processor controlled timed-belt feeder (BFP). Set-up for carton length is simple using the "Teach-In" process.
Chain Conveyor Unit
This consists of six conveyor chains, adjustable in both the running and cross directions. The chains run in plastic guides. The top guide bars can be lifted together pneumatically by push-button to facilitate set-up.
Gluing Station
Gluing application comprises a jet glue system with 12 glue nozzles. The upper glue guns are positioned symmetrically on an oscillating shaft in order to create the correct conical gluelap pattern.
If one or more blanks fail to arrive, the machine automatically stops.
Forming station
Leaving the chain station, the blanks are controlled by top and bottom belts for accelerated transportation to the forming tower.
The forming tools are dedicated to a defined carton style. If the respective carton style becomes obsolete the tools can be modified, within a limited size range, for similar carton styles.
Delivery, counting and automatic separation station
The entire station is movable, on wheels, to give free access. This eases adjustment work significantly and reduces changeover times.
Each lane is individually counted and separated into corresponding batches.
Manual handling, and manning levels, can be reduced considerably and individual customers' demands for specific control and pick-up processes are made possible with this folding paper machine.
Inline Tube Forming packaging machine
The "TF-Station"
is installed between the prefolding and folding stations of a folding box gluer. Equipment:
First Chain Squaring station
Two conveyor chains adjustable in the length direction. Setting in the cross direction by means of spindles. Quick change driver blocks as well as centralized lift-off for top guiding bars facilitate set-up. The station includes a Hot-Melt unit with one gluing nozzle.
Vacuum Belt Transport Station
Following the squaring unit, the blanks are taken over by rubber rollers, and are transferred by vacuum belts to the stencil gluing station, the applicating cylinder and finally into the second squaring station. Thanks to this system, neither lateral nor top guides are required, thus reducing changeover times.
The suction air is generated by separate suction pumps mounted at the side of the machine. The suction air can be controlled for each belt (depending on blank size and shape).
Gluing Station
A two-cylinder gluing system, with micro setting for the metering roller, facilitates the use of special glues if required. An automatic glue refill-system with spare tank and glue pump is included.
The stencil cylinder, with precise height adjustment, applies the glue to the carton blank which is supported by vacuum belts. This provides a very accurate glue application.
If one or several blanks are missing, the vacuum belts lower automatically, in order to avoid glue application to the belts.
To set the stencil cylinder in the running direction, there is an adjustment by means of a hand wheel. In the cross direction, it is set by spindles with a hand wheel. Even during machine operation the stencil position can be modified to guarantee precise glue application.
A separate drive keeps the glue rollers turning in case of a machine stop. The drive engages and disengages automatically, when the machine stops and re-starts again.
The gluing stencils can be prepared on a separate stencil preparation table off-machine (see options), which is provided with a scale. The stencils are then glued onto a stencil blanket and the complete mounted stencil clamped onto the stencil cylinder. At the end of a production run, the mounted stencil can be taken off and stored for future use.
Tube Forming Station
The tube is formed by means of exchangeable profiled formers, each former adjustable within a certain range.
5 formers are included and cover the full range.
The tube width can be adjusted while the machine is running.
The sealing jaws are automatically lowered during machine operation, and lifted during machine stops.
The temperature of the sealing jaws is electronically controlled.
The cross cutter and the application cylinder are both provided with suction and blower air control to ensure transport and accurate application of the tube material. Even during machine operation, the cut-off length of the tube can be set steplessly from minimum to maximum by means of a special gear.
The position of the tube in relation to the blank is steplessly adjustable in the running direction, by a servo motor, and in the lateral direction, by a hand wheel, without stopping the machine. This means that after size changes the positioning of the tube and carton blank can easily be carried out in a minimum of time.
On request, further control devices can be supplied, for example for missing tube material on the blanks or for the end of reel, as well as a control unit for tube length and tube position. (See options)
Chain Squaring Unit
Two conveyor chains are adjustable both in the length direction, by quick change driver blocks for precise positioning, and in the cross direction, by means of spindles. The chains run in plastic guides. The top guide bars can be lifted together to facilitate set up.
Oversized Window Patcher Packaging Machinery
Feeding Station
The feeder can be filled continuously from the top. Timed feeding is carried out by cam-controlled, timed stack lifters between the vacuum belts. The feed gates with micro-adjustment permit smooth and safe feeding of blanks. The vacuum generating system is supplied with the feeder.
Chain Conveyor Unit
Two conveyor chains, adjustable in the length direction by quick change driver blocks for precise positioning and in the cross direction by means of spindles. The chains run in plastic guides. The top guide bars can be lifted together pneumatically by push-button to facilitate set-up.
The side guides can be also adjusted by spindles. The chains transport the blanks from the feeder to the gluing unit and further to the belt table.
Gluing Station
The gluing system combines the advantages of a two roller gluing station (with a driven metering roller covering the whole gluing section) and glue application limited from both sides (with a side scraper and fixed doctor blade). Thus the system offers the optimum solution for every possible application.
In both systems, a stencil cylinder with precise height adjustment applies the glue to the flat carton blank, supported by the anvil disks, which are positioned between the chains.
If one or several blanks are missing, the anvil disks drop down automatically, in order to avoid glue soiling them.
To set the stencil cylinder in the running direction, there is a motorized stepless adjustment. In the cross direction, it is set by spindles with a hand wheel. Even during machine operation, the stencil position can be modified to guarantee a precise glue application.
For cleaning purposes, the gluing unit can be withdrawn from the machine by lateral, easy-running guides. A separate drive keeps the glue rollers turning in case of a machine stop. The drive engages and disengages automatically when the machine stops and restarts.
The gluing stencils can be prepared on a separate stencil preparation table off-machine, which is provided with a scale. The stencils are then glued onto a stencil blanket and the complete mounted stencil clamped onto the stencil cylinder. At the end of a production run, the mounted stencil can be taken off and stored for future use.
Foil And Lining Material Station
This station consists of an unwind, a web infeed, a rotary cross cutter and an application cylinder. The cross cutter and the application cylinder are both provided with suction and blower air control for transportation of the film/tube material. The cut-off length of the material can be set from minimum to maximum by means of change gears.
The position of the film/tube material in relation to the blank is steplessly adjustable in the running direction by a servo motor, without stopping the machine. This means that, after size changes, the positioning of film/tube material and carton blanks can carried out in a minimum of time.
The automatic edge control sets the lateral fine adjustment of film/tube material.
Delivery
The delivery belts have a separate drive, which can be regulated steplessly and allows variable shingling of the blanks. Two upper vacuum belts, adjustable in the cross direction, ensure safe delivery and prevent interlocking.
Counter/ Control Devices
The delivery scope of the basic machine is completed with a digital speed counter, a counter of the total production figures with photocell as well as the following control devices:
1 bullet blank positioning control behind the feeder, in order to avoid jam in the chain conveyor unit
2 bullet jam control in the blank delivery section
On request, further control devices can be supplied, e. g. for missing film or lining material on the blanks or for the end of reel.
Heiber + Schroder WPS-1100 Rotary Window Packaging Machine is the ideal combination of perfect packaging film-window placement, superb productivity and unbeatable ease of use. With modular concepts of the WPS machines can be retrofitted without difficulty to adapt to new production concepts.
Products commonly run on this rotary window machine are normal film-windows, folding box with liner, film-window with length- wise perforation, intermittent cut, shape perforation or shape cut, film-window cut from pre-printed reel with register mark control, pre-sealed inner tube, with creasing length wise and shaped die cut, shaped cut windows feeding from a pile.
Common market products would be Donut Boxes, Kleenex Boxes, High End Cosmetic Boxes, Candy Boxes, Toy Boxes, Pasta Boxes and film-windows around corner.
Technical Highlights of the packaging machine :
- Electronically Controlled Timed Belt Feeder with teach function
-no cams required - Digital setting of film cutting
- Easy cleaning Glue System
- High Performance Vacuum Belt
-ensures most precise positioning of film-windows. - Maintenance Free Vacuum System
- Servo Driven cutting cylinder
- Moveable delivery table for easy access to knife station
- 1,2 or 3 around operation
Feeding Station
The WP S 1100 is equipped with the well-proved timed belt feeder (BF)
Chain Conveyor Unit
Two conveyor chains (in double track version 4 chains), adjustable in length direction by quick change driver blocks for precise positioning and in cross direction by means of spindles. The chains run in plastic guides. The top guide bars can be lifted together pneumatically by push-button to facilitate set-up.
Vacuum Belt Transport Station
Rubber rollers take over the blanks from the chain station and transfer them via vacuum belts to the delivery. The suction air is produced by special fans which are part of the delivery scope.
Gluing Station
The gluing unit works according to the principle of a doctor blade, with laterally limited glue application. The glue application is executed by a height adjustable stencil cylinder on the flat lying blank which lies on the suction belt.
If one or more blanks are missing, the suction belt is automatically lowered from the stencil cylinder.
The stencil cylinder is equipped with a separate drive and independent of the machine it can be adjusted in running direction during operation. Corrections of the stencil position relative to the blank can be during machine operation.
A separate drive allows the gluing rollers to go on during machine standstill, the lift-up of the station at a stop and the lowering at the start are carried out automatically.
The gluing stencils can be prepared on a separate stencil preparation table provided with a scale outside the machine. They are glued onto a stencil blanket. The complete mounted stencil is clamped onto the stencil cylinder. At the end of a production run, the mounted stencil can be taken off and stored for future use.
Foil And Lining Material Station
This station consists of an unwind shaft with clamping cones and brake per each lane, a web infeed, a rotary cross cutter and an application cylinder. The cross cutter and the application cylinder are both provided with suction and blower air control for transportation of the window/lining material. Even during machine operation, the cut-off length of the material can be digitally set from minimum to maximum.
The position of the window/lining material in relation to the blank is digitally adjustable in running direction without stopping the rotary window machine. In addition to the standard unwind with clamping cones or pneumatic lifters, special semi or fully automatic unwind devices are available.
Delivery
The belts have a separate drive, the shingling can be set digitally.
Counter/ Control Devices
The delivery scope of the basic machine is completed with a digital speed counter, a counter for the total production figures with photocell as well as the following control devices:
blank positioning control behind the feeder, in order to avoid jam in the chain conveyor unit
jam control in the blank delivery section
On request, further control devices can be supplied, e. g. for missing film or lining material on the blanks or for the end of a reel.
Stretch Film Polyurethane applicator - Packaging machine
Feeding Station
The WPHC has been designed for combination with different mobile feeders: Timed Vacuum Belt Feeder, type BF or Electronically Controlled Belt Feeder, type EF. All feeders can be connected in a minimum of time, by mechanical gear fork and electrical clutch. Detailed information about different feeder systems can be obtained on request.
Vacuum Belt Transport Station
Following the feeder and the chain conveyor unit, the blanks are taken over by rubber rollers and are transferred by vacuum belts to the delivery. Thanks to this system, neither lateral nor top guides are required. This eliminates adjustment work and grants a perfect glue application and careful handling of the printed blank side.
Gluing Station
The gluing system combines both the advantages of a two roller gluing station with a driven metering roller covering the whole gluing section and those of a glue application limited from both sides with side scraper and fixed doctor blade. Thus this system offers the optimum solution for every possible application.
To set the stencil cylinder in running direction, there is a motorised stepless adjustment. In cross direction, it is set by spindles with hand wheel (for each lane on two lane machines). Even during machine operation, the stencil position can be rectified, to guarantee a precise glue application.
For cleaning purposes, the gluing unit can be withdrawn from the machine by lateral easy-running guides.
The gluing stencils can be prepared on a separate stencil preparation table provided with a scale outside the machine. They are glued onto a stencil blanket. The complete mounted stencil is clamped onto the stencil cylinder. At the end of a production run, the mounted stencil can be taken off and stored for future use.
Foil and Lining Material Station
This station consists of a servo-driven expansion unwind shaft, a web feed, a rotary cross cutter and an application cylinder. The application cylinder is provided with suction and blower air control for transportation of the window/lining material. Even during machine operation, the cut-off length of the material can be digitally set from minimum to maximum.
The position of the window/lining material in relation to the blank is digitally adjustable in running direction without stopping the machine.
Delivery
The whole section can be moved sideways allowing easy access to film unwind shafts and provides direct access for knife adjustment.
The belts have a separate drive, the shingling can be set digitally.
Automatic set-up
The set-up in running direction is made by entering the following data:
blank length, window length, distance between leading edge of window and rear edge of carton. This automatically determines the positions and relative speeds of the squaring chain, stencil cylinder, vacuum cylinder, knife cylinder and drawing rollers. No manual set up work in running direction is required.
vAll monitoring functions as well as vacuum air and blowing air timing can be set easily on the display.With the Electronically Controlled Belt Feeder (Type EF) also the position and relative speed of the feeder is integrated in the automatic set-up.
All set-up data including monitoring functions can be stored for repeat orders.
Counter/ Control Devices
The delivery scope of the basic machine is completed with a digital speed counter, a counter for the total production figures with photocell as well as the following control devices:
- blank positioning control behind the feeder, in order to avoid jam in the chain conveyor unit
- jam control in the blank delivery section
On request, further control devices can be supplied, e. g. for missing film or lining material on the blanks or for the end of a reel.
Tele-service
As the complete machine control and servo drives are handled by a high-end PLC, it is possible to link the machine via telephone to the H+S host computer for diagnostics and the downloading of programs or up-dates.
Drive
The machine drive is carried out by maintenance-free servo motors. This minimises the amount of mechanical drive parts such as toothed belts and gears, guaranteeing tight tolerances over a long period of time.
Heiber + Schroder packaging machinery delivers the ideal combination of perfect ray forming, superb productivity and unbeatable ease of use.
Each CE machine gives you the opportunity to create a wide range of products, while our clever optional equipment means you can diversify into specialty markets or produce standard products with even more efficiency. CE-1000 with its enormous flexibility makes it perfect for small productions runs and numerous changeovers.
Products commonly run but not limited to on a CE-1000 tray forming machine are nacho trays, French Fry Trays, Clam Shells, Chinese Boxes, Popcorn Trays, and trays with lids. Also known as 4-point trays with glue flaps inside / outside , 6-point trays, leak prove tray (web corners) and 8-point trays.
Technical Highlights of our packaging machines:
- 1 to 4 lane production
- Choice of glue application systems of rotary stencil or bottom/top mounted glue guns
-unlimited flexibility - Processor Controlled Blank Feeder with teach-in function
-quick and easy setup using a single blank - Flexible towers with unique spindle adjustment
-quick set up and fine tuning on the fly - Fixed towers
-shorter changeovers and reduced waste - Perfect, servo motor, pusher motion, ready programmed for various tray styles and formats.
-higher output, better product quality and reduced waste - Setup Data Storage
Feeding Station
Timed belt feeder with stack lifters, well proven, most sold feeder principle in the world, combined with electronic control for set-up with teach-in-function. No cams required, no dimensions required. Set-up for timing and feed length of the tray forming machine in within less than a minute.
Chain Conveyor Unit
4 conveyor chains adjustable in running and cross direction. The chains run in plastic guides. The top guide bars can be lifted together.
Gluing Station
The standard gluing application comprises 6 chamber gluing discs with 4 normal and 2 double-width glue pots and bottles. The bottle is placed to maintain a constant glue level automatically. The glue quantity is metered by a small easy to handle thump wheel.
Alternatively or in addition, a jet glue system with 2 or 4 glue nozzles per lane is available:
- Working from the top:
For 4 corner chips scoops the upper glue guns are moved in lateral direction symmetrically on an oscillating shaft to create the correct conical glue lap pattern. This version provides 2 nozzles per lane. - Or working from underneath:
For clam shell style. This version provides 4 nozzles per lane. If one or more blanks fail to arrive, the machine stops automatically.
Forming station
Leaving the chain station, the blanks are controlled by top and bottom belts for accelerated transportation to the forming tower. The standard forming tower comprises the equipment for the majority of standard trays, except for the individual forming blocks of the tray forming machine.
Universal patching Machine - Packaging Machinery
Feeding Station
The WP S 1100 is equipped with the well-proved timed belt feeder (BF).
Chain Conveyor Unit
Two conveyor chains (in double track version 4 chains), adjustable in length direction by quick change driver blocks for precise positioning and in cross direction by means of spindles. The chains run in plastic guides. The top guide bars can be lifted together pneumatically by push-button to facilitate set-up.
Vacuum Belt Transport Station
Rubber rollers take over the blanks from the chain station and transfer them via vacuum belts to the delivery. The suction air is produced by special fans which are part of the delivery scope.
Gluing Station
The gluing unit works according to the principle of a doctor blade, with laterally limited glue application. The glue application is executed by a height adjustable stencil cylinder on the flat lying blank which lies on the suction belt.
If one or more blanks are missing, the suction belt is automatically lowered from the stencil cylinder.
The stencil cylinder is equipped with a separate drive and independent of the machine it can be adjusted in running direction during operation. Corrections of the stencil position relative to the blank can be during machine operation.
A separate drive allows the gluing rollers to go on during machine standstill, the lift-up of the station at a stop and the lowering at the start are carried out automatically.
The gluing stencils can be prepared on a separate stencil preparation table provided with a scale outside the machine. They are glued onto a stencil blanket. The complete mounted stencil is clamped onto the stencil cylinder. At the end of a production run, the mounted stencil can be taken off and stored for future use.
Foil And Lining Material Station
This station consists of an unwind shaft with clamping cones and brake per each lane, a web infeed, a rotary cross cutter and an application cylinder. The cross cutter and the application cylinder are both provided with suction and blower air control for transportation of the window/lining material. Even during machine operation, the cut-off length of the material can be digitally set from minimum to maximum.
The position of the window/lining material in relation to the blank is digitally adjustable in running direction without stopping the machine. In addition to the standard unwind with clamping cones or pneumatic lifters, special semi or fully automatic unwind devices are available.
Delivery
The belts have a separate drive, the shingling can be set digitally.
Counter/ Control Devices
The delivery scope of the basic machine is completed with a digital speed counter, a counter for the total production figures with photocell as well as the following control devices:
blank positioning control behind the feeder, in order to avoid jam in the chain conveyor unit
jam control in the blank delivery section
On request, further control devices can be supplied, e. g. for missing film or lining material on the blanks or for the end of a reel.
Packaging Machines: Window Sealing Machine
Feeding Station
The WPH 450-2 is equipped with a processor controlled timed-belt feeder (BFP). Set-up for carton length is simple using the "Teach-In" process.
Chain Conveyor Unit
This consists of four conveyor chains, adjustable in the running direction by quick change driver blocks for precise positioning, and in the cross direction by means of spindles. The chains run in plastic guides. The top guide bars can be lifted together pneumatically by push-button to facilitate set-up.
Vacuum Belt Transport Station
Rubber rollers take over control of the blanks from the chain station and transfer them via a vacuum belt to the delivery. The suction air is produced by vacuum pumps which are incorporated into the machine.
Foil Station
This station consists of one stub shaft unwind per lane, a web infeed, a rotary cross cutter and an application cylinder. The cross cutter and the application cylinder are both provided with suction and blower air control for transportation of the window/lining material. Even during machine operation the cut-off length of the material can be digitally set from minimum to maximum.
During operation, the position of the window patch relative to the blank is easily adjustable using a hand-wheel.v
Behind the window application a high speed camera system provides quality control with regard to the position of the window. In case of a missing window, or a n error in placement, the respective blank will be ejected.
Heat sealing
After film application the blanks are transferred to a rotating cylinder carrying 12 heat seal tools, working against a special anvil belt. The temperature of all sealing tools is electronically controlled. At the end of the sealing process the blanks are transferred by top and bottom belts to the delivery belt. In this area cooling is provided to the blanks.
Delivery
The belts have a separate drive and the shingling can be set digitally.
Counter/ Control Devices
The basic machine is completed by a digital speed counter and a photocell-based counter for total production figures along with the following control devices:
- jam control directly behind the feeder
- jam control in the blank delivery section